MTBF (Mean Time Between Failures) & MTTF (Mean Time To Repair)

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“MTBF merupakan Jarak Rata-rata antar kerusakan, rumusnya adalah :

MTBF = Kurun Waktu dibagi dengan Jumlah Kerusakan yang terjadi

Sedangkan MTTR merupakan Waktu Rata-rata yang dibutuhkan untuk reparasi, rumusnya adalah :

MTTR = Jumlah waktu reparasi dibagi dengan Jumlah reparasi.

Yang diharapkan adalah meningkatkan MTBF & menurunkan MTTR.”

Tanya – Manik manik@kotaminyak

Rekan Migas,

Mohon penerangan cara perhitungan MTBF (mean time between failures) & MTTF (mean time to repair).

Tanggapan 1 – Wilis Wirawan ww@sarana-ahli

Dear Pak Manik,

Saya coba untuk membantu Bapak.

Misalkan kita memiliki data historis sebuah mesin sebagai berikut:
a.. Hari ke 0 s.d ke 100: up-time
b.. Hari ke 100 s.d ke 107: down-time
c.. Hari ke 107 s.d 197: up-time
d.. Hari ke 197 s.d 200: down-time
e.. Hari ke 200 s.d 290: up-time
f.. Har ke 290 s.d 291: down-time
g.. Hari ke 291 s.d 390: up-time

Dari data di atas diperoleh jumlah kejadian up-time adalah 4. Lama up-time total = 100 + 90 + 90 + 99 = 379 hari. Mean Time Between Failures (MTBF) = (lama uptime total)/(jumlah kegagalan) = 379/4 = 94.75 hari.

Formula untuk menghitung Mean Time to Fail (MTTF) sama dengan MTBF. Bedanya terletak pada penggunaannya. MTBF untuk item yang bisa di-repair, sedangkan MTTF untuk item yang tidak di-repair seperti bearing dan transistor.

Formula MTBF tersebut di atas hanya untuk estimasi saja. Formula tersebut hanya berlaku bila diasumsikan laju kegagalannya konstan. Bila diinginkan perhitungan yang lebih tepat dapat menggunakan grafik Weibull.

Kita lanjutkan ke perhitungan Mean Down Time (MDT) dan Mean Time to Repair (MTTR). Dari data di atas, dapat dihitung jumlah kejadian down-time adalah 3. Lama down-time total = 7 + 3 + 1 = 11 hari. MDT = (lama down-time total)/(jumlah down-time) = 11/3 = 3.67 hari.

Beberapa literatur membedakan antara MDT dan MTTR, karena down-time tidak sama dengan repair-time. MTTR = (lama repair-time total)/(jumlah repair).

Semoga bisa membantu. CMIIW

Tanggapan 2 – A Rofiudin rofi@sulfindo

Sebetulnya yang ditanyakan itu MTTR apa MTTF, kalau MTTF malah saya baru tahu, tahunya sih baru MTBF dan MTTR dan itu yang sering dijadikan target.

Maksud beda penggunaan antara MTBF dan MTTF (MTTR?) itu bagaimana? satu untuk yang bisa di repair (MTBF) dan satunya untuk yang tidak bisa direpair (MTTF) seperti pada bearing dan transistor.
Itu kalau bapak menghitung part, bagaimana dengan kalau menghitung equipment (pompa misalnya) kan MTTR dan MTBF sama-sama digunakan (sama penggunaannya), karena kita tidak melihat part semacam bearing yang tidak bisa direpair, tetapi kita menentukan waktu rata-rata dari perbaikan sejenis equipment atau bahkan berbagai jenis equipment.

Kalau menurut saya untuk part semacam bearing dan transistor ya ikutnya lifetime (ya MTTF itu kali). tidak usah menggunakan MTTF (MTTR?).

Tanggapan 3 – Wilis Wirawan ww@sarana-ahli

Dear Pak Rofidun,

Mungkin subject e-mail ini salah ketik ya, yaitu: tertulis MTTF (Mean Time to Repair). Mungkin maksud Pak Manik (penanya) adalah MTTR (Mean Time to Repair).

Istilah MTTF (Mean Time to Fail) saya jumpai di buku “Reliability, Maintainability, and Risk” karya David J. Smith. Di situ disebutkan formula MTBF sama dengan MTTF, namun beda pemakaiannya. MTTF untuk item yang tidak di-repair (seperti bearing dan transistor), sedang MTBF untuk item yang di-repair.

Saya sependapat dengan Pak Rofiudin tentang penggunanan parameter MTBF dan MTTR pompa. Data MTBF ada yang mengacu ke equipment (misal generator, pompa, dsb), namun ada juga yang mengacu ke komponen (bearing, kapasitor, dsb). Tergantung penggunanya, mau menganalisis equipment atau komponen.

Semoga bermanfaat

Tanggapan 4 – Syahril Dian Purwono

Dear Saudara Manik,

MTBF merupakan Jarak Rata-rata antar kerusakan, rumusnya adalah :

MTBF = Kurun Waktu dibagi dengan Jumlah Kerusakan yang terjadi

Sedangkan MTTR merupakan Waktu Rata-rata yang dibutuhkan untuk reparasi, rumusnya adalah :

MTTR = Jumlah waktu reparasi dibagi dengan Jumlah reparasi.

Yang diharapkan adalah meningkatkan MTBF & menurunkan MTTR.

Tanggapan 5 – Manik manik@kotaminyak

Dear Pak Syahril,

Bagaimana menentukan MTBF dan MTTF dari suatu alat di awal project jika client minta MTBF dan MTTF di cantumkan, padahal barang itu sendiri belum dibuat dan beroperasi.

Apakah MTBF dan MTTF specification dari Fabricator?

Tanggapan 6 – A Rofiudin rofi@sulfindo

Kok aneh sih pak, ini kan kerjaannya orang maintenance setelah alat itu di operasikan, ini kan data suatu alat, alias yang sudah di alami. kalau baru proyek ya estimasi saja kali, tapi ini tetap aneh,

Maaf kalau saya salah,-

Tanggapan 7 – Wilis Wirawan ww@sarana-ahli

Pak Manik,

Data MTBF (Mean Time Between Failure) dapat diperoleh dari pembuat mesin atau komponen, karena pembuat mesin/komponen tentunya sudah punya data yang cukup untuk menentukan MTBF. Selain dari pembuat mesin/komponen, MTBF juga bisa diperoleh dari bank data. Bank data ini memuat laju kegagalan (failure rate) dari bermacam-macam komponen atau jenis mesin. Berdasarkan data failure rate ini dapat diperoleh nilai MTBF. Namun, biasanya bank data ini berlaku umum sehingga nilai MTBF yang diperoleh bisa jadi berbeda jauh dengan kenyataan di lapangan.

Semoga membantu.

Tanggapan 8 – essam amar essamar68

Pak Manik,
Dengan diketahui MTTF dan MTBF dari suatu peralatan maka bisa disiapkan sparepart dari peralatan tersebut. Dengan diketahui sparepart yang harus disediakan maka budgetingnya untuk pemeliharan lebih gampang dianggarkan tidak hanya main kira-kira.
Biasanya vendor mempunyai data-data MTTF dan MTBF dari peralatan tersebut.
Contohnya untuk suatu plant mengunakan PLC yang terdiri dari beberapa i/o, power supply cpu dll dengan mengetahui MTTF dan MTBF dari peralatan nya kita bisa perkirakan berapa i/o card, cpu dll yang harus disediakan. Karena nggak mungkin kita baru beli peralatan tersebut setelah card tersebut rusak sehingga plant tersebut berhenti beroperasi
Semoga membantu

Tanggapan 9 – Hayyi Syaiful Bahri

ikut rembuk pembahasan pak,

kalau kita berbicara mengenai MTBF berarti kita berbicara mengenai Reliability (keandalan) suatu alat.
Nah, jika harus menentukan MTBF alat lebih baik Reliabilitnya yg ditentukan. Jika alat tersebut masih baru bisa dikatakan keandalannya (Reliability) masih tinggi, anggap saja minimal 95% per bulan atau 100% per bulan.

lebih jelasnya saya lampirkan jurnal Reliability dan semoga bisa membantu

Tanggapan 10 – Edi Triono edi.triono@philips

Dear Mas Manik,

Sedikit penjelasan:

Untuk MTBF (mean time between failures): waktu rata-rata kegagalan/breakdown dari suatu mesin, dihitung dari mesin pertama kali  install / setelah perbaikan sampai terjadinya kegagalan / breakdown lagi.  Rumus sederhananya: MTBF = Waktu (lamanya ) mesin running / frekuensi  terjadinya breakdown selama kurun waktu tersebut

MTTR (mean time to repair) : waktu rata-rata yang diperlukan untuk  melakukan perbaikan terhadap terjadinya breakdown suatu mesin.  Rumus sederhananya: MTTR = Jumlah total waktu (jam/menit/detik) breakdown  (waktu untuk perbaikan) / frekuensi terjadinya breakdown

Tanggapan 11 – Budhi, Swastioko (Singgar Mulia)

Saya sertakan 2 attachment kiriman dari Mas Hayyi :
1. Reliability Importance of Components in a Complex System
2. Reliability Model for High voltage Synchronous Machines

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4 Comments


  1. JIka dalam 1 kurun waktu tertentu downtime = 0. NIlai MTTR dan MTBF bagaimana pak?? terimakasih

    Reply

  2. Saya kira tidak mungkin 0, Karena semua mesin memiliki umur part maupun mesinnya. Jika ingin umurnya panjang kita harus melakukan perawatan secara periodical atau berkala.

    Reply

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    {enjoyed|liked|loved} this {article|post|blog post}.
    It was {inspiring|funny|practical|helpful}. Keep
    on posting!|
    {Hi there|Hello}, I enjoy reading {all of|through} your {article|post|article post}.

    I {like|wanted} to write a little comment to support you.|
    I {always|constantly|every time} spent my half an hour to read this {blog|weblog|webpage|website|web site}’s
    {articles|posts|articles or reviews|content} {everyday|daily|every day|all the time} along with a {cup|mug} of
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    time} emailed this {blog|weblog|webpage|website|web site} post page
    to all my {friends|associates|contacts}, {because|since|as|for the reason that} if like to
    read it {then|after that|next|afterward} my {friends|links|contacts}
    will too.|
    My {coder|programmer|developer} is trying to {persuade|convince} me to move to .net from PHP.
    I have always disliked the idea because of the {expenses|costs}.
    But he’s tryiong none the less. I’ve been using {Movable-type|WordPress} on {a number of|a variety of|numerous|several|various} websites for about
    a year and am {nervous|anxious|worried|concerned} about switching to another platform.

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    Is there a way I can {transfer|import} all my wordpress {content|posts} into it?
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    I could have sworn I’ve {been to|visited} {this blog|this web site|this website|this site|your blog} before
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    {Terrific|Great|Wonderful} {article|work}! {This is|That is} {the type of|the kind of} {information|info} {that are meant to|that are supposed to|that should} be shared
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    {seek|search} engines|Google} for {now not|not|no longer} positioning this
    {post|submit|publish|put up} {upper|higher}! Come on over and {talk over with|discuss with|seek advice from|visit|consult with} my {site|web site|website} .
    {Thank you|Thanks} =)|
    Heya {i’m|i am} for the first time here. I {came across|found}
    this board and I find It {truly|really} useful & it helped me out {a lot|much}.
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    {Hi|Hello|Hi there|Hello there|Howdy|Greetings}, {I think|I believe|I do believe|I do think|There’s no doubt that} {your site|your website|your
    web site|your blog} {might be|may be|could be|could possibly be} having {browser|internet browser|web browser} compatibility {issues|problems}.
    {When I|Whenever I} {look at your|take a look at your} {website|web site|site|blog} in Safari, it looks fine {but when|however when|however, if|however, when} opening in {Internet
    Explorer|IE|I.E.}, {it has|it’s got} some overlapping issues.
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    a|provide you with a} quick heads up! {Other than that|Apart from that|Besides
    that|Aside from that}, {fantastic|wonderful|great|excellent} {blog|website|site}!|
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    first} time I frequented your {web page|website page} and {to this point|so far|thus far|up to now}?

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    Heya {i’m|i am} for {the primary|the first} time here.
    I {came across|found} this board and I {in finding|find|to find} It {truly|really}
    {useful|helpful} & it helped me out {a lot|much}. {I am hoping|I hope|I’m hoping} {to give|to offer|to provide|to present} {something|one thing} {back|again} and {help|aid} others {like you|such as you} {helped|aided} me.|
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    {I just|I simply} {would like to|want to|wish to} {give you a|offer you a} {huge|big}
    thumbs up {for the|for your} {great|excellent} {info|information}
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    {I will be|I’ll be|I am} {coming back to|returning to} {your blog|your site|your website|your
    web site} for more soon.|
    I {always|all the time|every time} used to {read|study} {article|post|piece of writing|paragraph} in news
    papers but now as I am a user of {internet|web|net} {so|thus|therefore} from now I
    am using net for {articles|posts|articles or reviews|content}, thanks to web.|
    Your {way|method|means|mode} of {describing|explaining|telling} {everything|all|the whole thing} in this {article|post|piece of writing|paragraph} is
    {really|actually|in fact|truly|genuinely} {nice|pleasant|good|fastidious}, {all|every one} {can|be able to|be capable of} {easily|without difficulty|effortlessly|simply} {understand|know|be aware of} it, Thanks a
    lot.|
    {Hi|Hello} there, {I found|I discovered} your {blog|website|web
    site|site} {by means of|via|by the use of|by way of} Google {at the same time as|whilst|even as|while} {searching for|looking
    for} a {similar|comparable|related} {topic|matter|subject},
    your {site|web site|website} {got here|came} up, it {looks|appears|seems|seems to be|appears to be like} {good|great}.

    {I have|I’ve} bookmarked it in my google
    bookmarks.
    {Hello|Hi} there, {simply|just} {turned into|became|was|become|changed into} {aware of|alert to} your {blog|weblog} {thru|through|via} Google,
    {and found|and located} that {it is|it’s} {really|truly} informative.
    {I’m|I am} {gonna|going to} {watch out|be careful} for brussels.
    {I will|I’ll} {appreciate|be grateful} {if you|should you|when you|in the event you|in case you|for
    those who|if you happen to} {continue|proceed} this {in future}.

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    {I am|I’m} curious to find out what blog {system|platform} {you have been|you happen to be|you are|you’re} {working
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    layout on your {blog|weblog}. Is this a paid theme or did you {customize|modify} it yourself?
    {Either way|Anyway} keep up the {nice|excellent} quality writing, {it’s|it is} rare to see
    a {nice|great} blog like this one {these days|nowadays|today}.|
    {I am|I’m} {extremely|really} {inspired|impressed} {with your|together
    with your|along with your} writing {talents|skills|abilities} {and also|as {smartly|well|neatly} as}
    with the {layout|format|structure} {for your|on your|in your|to your} {blog|weblog}.
    {Is this|Is that this} a paid {subject|topic|subject matter|theme} or did
    you {customize|modify} it {yourself|your self}?
    {Either way|Anyway} {stay|keep} up the {nice|excellent} {quality|high quality} writing, {it’s|it is}
    {rare|uncommon} {to peer|to see|to look}
    a {nice|great} {blog|weblog} like this one {these days|nowadays|today}..|
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    {may|might|could|would} {check|test} this? IE {still|nonetheless} is the {marketplace|market} {leader|chief} and {a large|a good|a big|a huge} {part of|section of|component to|portion of|component of|element of} {other folks|folks|other people|people} will {leave out|omit|miss|pass over} your
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